Jerry is a Industrial Diamond Specialist
Electroplated Diamond Wire
Diamond wire is available in both carbon and tungsten versions. Outer wire diameters are available from 43 microns to 600 microns.
Suitable for cutting marble, granite, sapphire, ceramics, magnetic materials, semiconductor materials, etc.
The Application Of Our Electroplated Diamond Wire
Diamond Wire Application Characteristics
1, Photovoltaic wafer cutting (core applications)
2, Sapphire processing
3, Semiconductor materials cutting
4, Magnetic materials processing
5, Other hard and brittle materials
Advantages Of Electroplated Diamond Wire
Why choose diamond wire in the high-end stone industry?
The application of diamond wire in the stone industry brings breakthrough changes, its core advantages are mainly reflected in the cutting efficiency, material utilization, environmental protection and processing accuracy, etc., which are analyzed as follows:
1. ultra-high material utilization (core economic advantages)
Sharp reduction in saw seam loss The traditional row saws have a saw kerf of 3-8mm, and the diamond wire diameter is only 55-350μm, the kerf loss is reduced by 80%, and the rate of waste material is increased by 10%-25% (for example, by cutting a 1.75cm plate, there is more material per cubic meter of waste material). (For example, cutting 1.75cm plate, each cubic meter of barren material will produce 8㎡ more)
Thin plate direct processing capability
Can cut 3mm ultra-thin plate (traditional process limit is 10mm) at one time, avoiding secondary cutting loss79.
2. Efficiency Optimization of efficiency and cost
Fast cutting speed: line speed up to 15-60m/s, >150% increase in efficiency compared with the traditional row of saws;
Low overall cost: 30% reduction in floor space, 80% reduction in infrastructure costs. The cost of infrastructure is reduced by 80%;
3. Outstanding environmental benefits
Pollution Source Control
No water-based coolant cutting (no chemical mortar), waste water/waste residue emissions reduced by >80%, dust pollution is greatly reduced;
Noise control
Operation noise <70dB (traditional equipment up to 130dB) (traditional equipment up to 130dB), significant improvement in the operating environment;
4. technology expandability
Complex modeling processing
Diamond rope saws to support large stone Curve Cutting. To meet the needs of heterogeneous design (traditional tools can only cut in a straight line).
Surface quality optimization
Cutting surface flatness is high, can be directly into the polishing process, reducing the subsequent grinding time-consuming
Releated Products


