PCD Cutting Tools Blanks

PCD cutting tool blanks with multiple polycrystalline diamond layer thicknesses are available.
Cutting service also available as per individual request.
Application:Suitable for PCD saw blades,routers, holemaking tools, milling tools, reamers of woodworking,automotive,and 3C industries.
Also for stone, graphite, ceramics, plastics, rubber, etc.

Disk Diameter: 58mm and 63mm diameters available on request
PCD Grain Size: 2um, 5um, 10um, 25um & multimodal 30um & 2um,50um
Total Thickness: 0.8mm,1.0mm,1.6mm, 2.0mm , 3.2mm,5.0mm
PCD Diamond Layer Thickness: 0.5mm,1.0mm,1.5mm

PCD discs-58mm and 63mm and PCD pre-cut tips both are availble;
Total thickness from 0.8mm to 5.0mm are available;

Features
We can supply PCD discs and pre-cut tips according to your requirements.

We can supply PCD discs and pre-cut tips according to your requirements.

PCD Cutting Tool Blanks

The Application Of Our PCD Cutting Tools Blanks

PCD cutting tool blanks Features

Core Physical Properties
1.Ultra-high hardness
Hardness up to 8000HV, 8 to 12 times that of carbide, efficiently cutting high hardness materials12.
2.Excellent wear resistance
Wear resistance 30 to 80 times that of carbide, significantly extending life16.
3.Excellent thermal conductivity
Thermal conductivity 700W/m-K (1.5 to 9 times that of Cemented Carbide), rapid heat dissipation to reduce thermal deformation12.
4.Low coefficient of thermal expansion
Only 0.9×10-⁶ to 1.18×10 -⁶ (1/5 of Cemented Carbide), dimensionally stable at high temperatures18.
Machinability Advantages
5.Low Coefficient of Friction
Coefficient of Friction 0.1 to 0.3 (Cemented Carbide 0.4~1), lower cutting force and lower energy consumption12.
6.Bonding resistance
Low affinity for non-ferrous metals (Aluminum, copper, etc.) and non-metallic materials, inhibits chip tumors12.
7.High-precision machining
Cutting edge sharpness up to the micron level, enabling Ra≤0.1 Mirror surface machining with Ra≤0.1μm

Advantages Of PCD Cutting Tools Blanks

PCD cutting tool blanks Application Characteristics

 1. Automotive manufacturing
for aluminum alloy cylinder, piston, aluminum alloy hole system (such as transmission case) of high efficiency and precision machining.
2. Aerospace
Composite drilling, high silicon aluminum alloy processing
3. Electronics and precision devices High-gloss mirror processing: for mobile phone mirrors. and precision devices
High-gloss mirror processing: for cell phone lenses, LED panels and other acrylic material engraving,
Printed circuit board (PCB) cutting
4. Specialty materials and emerging fields
Medical devices: processing of artificial bone joints and other bioceramic components to meet the complex contours and ultra-high surface accuracy requirements.
5. Wood processing: for wood furniture and wood flooring cutting, to maintain long-term processing of dimensional consistency.

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